1、 Weifang generator set appearance and environmental inspection
Maintain cleanliness: Regularly clean the dust and dirt on the surface of the generator, wipe off oil stains with a cloth, and keep it clean.
Check the air inlet and outlet: Ensure that the air inlet and outlet are unobstructed and free of blockages to ensure good heat dissipation.
Inspect the casing: Check for damage, rust, or oil stains on the generator casing and promptly address them.
2、 Weifang generator set oil inspection and replacement
Oil: Regularly check the oil level and quality to ensure that the oil is within the normal range. It is recommended to change the engine oil and clean or replace the oil filter every 250 hours of operation.
Coolant: Check the coolant level to ensure it is within the normal range. If it needs to be added, a suitable coolant should be used.
Fuel: Keep sufficient fuel in the fuel tank and regularly check the quality of the fuel. Release water or sediment from the fuel tank and fuel filter to ensure unobstructed fuel flow.
3、 Weifang generator set filter replacement and cleaning
Oil filter: According to the maintenance plan, regularly replace the oil filter to prevent impurities from entering the engine interior.
Fuel filter: Depending on the actual cleanliness of the diesel, replace the diesel filter after 100 to 250 hours of operation of the unit.
Air filter: Regularly clean the air filter element and replace it if necessary. After 250 hours of operation, remove, clean, blow off dust, clean, dry, and then reinstall the unit; Replace the air filter after 500 hours of operation.
4、 Weifang generator belt inspection and replacement
Drive belt: Check whether the drive belt of the generator is worn, loose, or broken. If there is a problem, it should be replaced in a timely manner. Check the V-belt every 400 hours and press it down with a force of about 45N. Its sinking should be 10mm, otherwise adjust it.
5、 Weifang generator battery maintenance
Check battery level: Regularly check the battery level to ensure that the battery is working properly.
Electrolyte level: Check the electrolyte level and keep it within the normal range. When insufficient, use distilled water to make up for it.
Connection line: Check if the battery connection line is secure, corroded or damaged.
6、 Weifang generator set electrical system inspection
Check the circuit: Regularly inspect the electrical circuit, wiring terminals, and insulation performance of the generator to ensure safety and reliability.
Start battery: Check the battery every 50 hours and keep the battery voltage above 24 volts.
Charging system: Check if the charging system is working properly to ensure that the battery can be charged properly.
7、 Other inspections and maintenance of Weifang generator sets
Cooling system: Check the cooling water pump, radiator, water pipes and other components to ensure the normal operation of the cooling system. Clean the turbocharger housing every 250 hours of operation; Clean the water tank every 250 hours and add anti rust solution when changing the water.
Valve clearance: Check and adjust the valve clearance every 250 hours of operation.
Fuel injector: Replace the fuel injector every 1200 hours of operation.
Medium and major repairs: Conduct medium and major repairs based on the operating time and wear level of the generator set. The intermediate maintenance should be carried out every 3000 hours of operation, and the major maintenance should be carried out every 6000 to 15000 hours of operation. The specific inspection content depends on the specific situation of the generator set.
8、 Maintenance records and training
Maintenance Record: After each maintenance, record in detail the maintenance content, replaced parts, and any abnormal situations found for future reference and inquiry.
Operator training: Provide regular training to operators to enhance their skills and understanding of generator maintenance and upkeep. The training content may include the basic structure, working principle, maintenance process, common faults and handling methods of the generator.
By following the above maintenance methods, it is possible to ensure that the Weifang generator set is in good working condition, reduce the possibility of malfunctions, and extend its service life. At the same time, it also helps to improve the operational efficiency and overall benefits of the generator set.
